HOW TO MAKE CUSTOM SCREEN PRINTED T-SHIRTS WITH XTOOL
Learn how to make your own custom t-shirts with xTool screen printing!
Take your own design, image or logo and flawlessly screen print it onto shirts, merch, gear bags, and much more!
This is a great way to make custom merchandise for a business, handmade gifts, family reunion shirts!
Let's get started!
I got the xTool Screen Printing kit clear back in March and I've been putting this project off...much longer than I should.
But since I got it out last weekend, I've done well over 50 prints!
Screen printing is an old love of mine and I am excited to be rekindling this now!
Thanks to xTool for making it so easy and just a few simple steps in partnership with an xTool Laser Cutting Machine.
Backstory:
I grew up loving art and all art classes. In 9th grade, around age 14, I was invited to take the honors art class that my art teacher offered for freshmen. I loved it.
This class gave me the opportunity to make silver jewelry, throw ceramic pots, and experience more hands on art or craft, my favorite.
When I got to high school, I got into the advanced art classes there and loved them.
I was in the commercial art class in my senior year and got the chance to learn all about silk screening.
This was olden days, complete traditional method for the screen printing process!
I had to put the photo emulsion on the screen, worry about exposure times and UV light burn the art film transparencies in a dark room onto the screen and then silk screen t shirts, with the screen printing ink, place them on the conveyor dryer and make some more.
I found this old blue ringer at the thrift store (we had to bring in our own t-shirt for the class, but the screen printing frame, plastisol ink and equipment was the schools) and decided to make a little flower doodle to silk screen on the front.
The heavens parted, lights shown down, I knew silk screening was a favorite.
That's me with the short blonde hair, circa 1999, wearing the final result--my custom design.
My friend Marie was in my commercial art class too, and she designed a screen printed shirt for our senior trip to California. You can see me wearing it below. (on tip toes)
These were both simple designs, printed in just one color. It's a great way to start.
Years, even decades have passed...and now I am finally reinventing my commercial art skills in a much easier way using the xTool Screen Printing Kit with my S1 laser.
I love that xTool has found a way to make silk screening easy and space efficient in a small home. You can add screen-printed shirts to your home business!
No need for an entire art room!
SUPPLIES NEEDED FOR CUSTOM SCREEN PRINTED SHIRTS:
- xTool S1 Laser Cutting Machine
- xTool Screen Printing Kit (Contains 4 frames, 12 screens, 11 inks and a few other supplies)
- Shirts
Here's a xTool S1 20W Laser and the xTool Basic Screen Printing bundle (awesome price)
The xTool Multi-color Screen Printing kit comes with everything you need to do full color screen prints.
The squeegee, the inks, everything is included. The screens are 100 mesh, covered with emulsion already that are ready to laser engrave.
You will need a laser cutter, xTool S1 is compatible with the screen printing kit.
There is a basic kit (slightly smaller screens) that work with the M1 series.
Step 1: Prepare the Screen
Begin by making sure the 6 levers on the frame are in the open position, face out, overhanging the edges of the frame.
Then insert one screen into the frame and using the 2 short and 2 long rods into the grooves on the frame.
They click in to place firmly.
The directions are easy to follow in the instructions that come with the screen printing tool kit.
I didn't realize until I saw these pictures how I got my fingerprints all over it...thankfully this did not seem to make any difference with the final prints.
So click all 4 of the rods into place, tucking the screen tightly into the frame.
After installing the screen rods, pull the levers to tighten the screen inside the frame, then remove the cardboard backing.
It has 4 pieces of adhesive holding it in place, one on each edge, so just gently pull and lift up those pieces of adhesive.
I pretty much shredded up that cardboard and took it out in pieces.
Step 2: Prepare the xTool Laser Cutting Machine
Now install the mounting frame in the laser cutting machine on the right side of the machine.
Just unscrew the screws and fit the mount in there and put the screws back in the same place, through the mounting frame.
I originally installed mine on the left side and it did not work right, so make sure it's the right side.
Then the screen frame, with the installed screen, slides on the newly screwed in mounting frame on the right side of the machine, with the screen side up.
The honeycomb riser needs to be removed for this process.
Step 3: Image and Engraving
Design your screen printing image and import it into xTool Creative Space, edit it to fit the size of your screen. If it's your first time to screen print, start with just one color images.
THEN BE SURE TO MIRROR THE IMAGE SINCE IT WILL ENGRAVE THE BACK OF THE SCREEN.
Select the laser type as "Screen Printing" and select the material as "Mesh Screen", then auto adjust the distance (or set it to 0.718).
The xTool will set the auto engraving settings after selecting the material.
Then send the image to the machine.
It takes a bit longer to process, and then the laser begins engraving the layer of emulsion off the screen. Again, it's a lengthy process to engrave.
It's beautiful and precise, leaving immaculate details...and a bit smelly, so make sure it is venting out a window.
The engraving process takes a very long time, so stay close and be patient.
To make extra use of this screen, I engraved 2 images on it, it's the perfect option for cost effectiveness--it's the most economical way to use a screen.
It's easy to use just one print at a time by covering one with parchment, freezer paper or butcher paper and masking tape.
Thus, 2 in one on this screen! Again, the image is reversed on the back of the silk screen.
I have 2 phrases that I wanted to look distressed and I love that screen printing can do a distressed look and detailed designs!
Goodness and Mercy & Jesus loves you!
I can use this screen over and over for as many prints as I want.
This is perfect for family reunions, summer camps, corporate events--any reason to make a bunch of matching shirts or business merch! Just a few basic steps for this popular method for screen printing.
Step 4: Inking Shirts
Now it's time to slide the screen into the screen printing press.
Install the wood table top piece and adjust the screen on the table top surface with the knobs on the screen printer.
Open up the special inks and stir it with the spatula.
Then apply a little bit of paint on the screen, above the engraved image.
Then lift the screen up a bit, so it is not touching the table.
Use the screen printing squeegee and squeegee the paint down the screen twice to get it ready for printing.
Place a piece of paper on the table top and do a test print on paper before doing a tee shirt.
The easiest way to squeegee the screen is to hold the frame with the non-dominate hand and holding the squeegee with the dominate hand.
Pull towards yourself with the squeegee, this will smoothly roll the paint over the screen and a thin layer of water-based paint will fill the image area and print it perfectly on the surface below it.
The xTool squeegee has a magnet and it sticks perfectly to the screen print frame, and makes it easy to lift the frame after the swipes of paint.
Okay so 2 swipes of the squeegee is about all it needs, unless the ink is running out.
You can always lift up the frame and check and then set it back down, just don't shift the shirt or item you are screen printing.
This is a fantastic way to make sure your prints are always perfect.
Then lift up your own screen to reveal the print!
I love practicing my prints on paper!
If satisfied with the test print, set up a shirt and line it up so the neck is the right direction with the collar about 2 inches from the image.
It's easy to repeat the print method process with the second simple design on the screen.
Just cover with paper, parchment, etc. and tape it in place.
Then add the black ink in a line across the top of the frame and swipe down to the taped off section.
Printed images need about 30-45 minutes of drying process time.
You can use a hair dryer, or a flash heater, but it's not necessary...xTool's ink will dry over time and doesn't need to be heat set.
Check the specific type of ink you are using for the detailed drying instructions.
The beauty of DIY screen printing project making is that you can use the screen repeatedly.
You can print on a canvas tote bag, tea towels, even things that are much thicker, since the screen can be raised up quite a bit!
xTool has thought of everything in making this screen printing process super convenient and easy to use.
It's such a fun element to a creative business, side hustle or just for personal use.
Step 5: Clean Up
Cleaning up is relatively easy.
Simple use the spatula to scrape off the squeegee and put the excess ink back in the container (unless it's been mixed with other colors).
Wipe the tools off on a paper towel.
Then take the tools to the sink and clean them off.
The ink is water-based ink and will clean off in warm water, but no soap needed.
Then place the screen right into the sink (thank you for a utility sink) and spray it off.
I use a fine scrubber to clean off the silk screen and remove all the paint.
Then set on a towel and dry off.
Now the screen can be used again and again...different colors on different items!
Look at all these fabulous prints!
I love how they turned out--I love the distressed look of these.
There is a couple mistakes...there was a line of paint that dried and made it so that there was a spot that the paint did not adhere...but it's an easy fix for the future.
So much goodness and mercy!
I love the black ink on the black shirt--that's absolutely my style!
It's so easy to screen print, I can't wait to do more--I have so many more ideas!
That's it!
Now having a full color screen printing shop in your own home is absolutely easy and fun!
xTool offers the multi-color silk screen kit and has everything you need (with your laser cutter) to make high quality screen prints.
I've got more fun posts to come using this screen printer!
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